February 2-6, 2026 Paris, France

The BiSSL group was at the 19th SIG Design Theory Workshop and the 10th SIG Tutorial on Design Theory at the Paris School of Mines. The workshop covered contributions in the areas of the Design Theory SIG: 

• Design theory and the economics of design
• Design Theory and other disciplines: AI, cognition, engineering sciences, data science, biology, physics…
• The value of Design Theory for Practitioners
• Design Theory and Education
• Design Theory and perception theory: reception and critique of design, identity of objects

August 18, 2025 Anaheim, CA

BiSSL Ph.D. candidate Hadear Hassan led the publication of an IDETC-CIE conference paper titled “Potential for Digital Technologies & Additive Manufacturing to Support Lean Manufacturing + Circular Economy Synergies” in collaboration with Aarhus University Ph.D. student (and former BiSSL MS student) Amira Bushagour and Dr. Abheek Chatterjee, who is a post doc at NIST and is a former BiSSL PhD student. The paper was presented in the SEIKM track on “Advanced Manufacturing and Supply Chain Systems Design and Analysis” co-chaired by Dr. Chatterjee.

ABSTRACT: Lean manufacturing and circular economy are two production paradigms aimed at addressing the challenges faced by traditional production models, such as resource constraints, environmental impacts, and waste generation. Lean manufacturing focuses on improving production efficiency by eliminating non-value-adding activities. Circular economy aims to reduce waste and resource consumption and support production demands by retaining valuable materials in the economy as long as possible. Recent research has indicated that the convergence of these paradigms is a promising strategy to support sustainable production and consumption. However, challenges remain in fully integrating these approaches, as lean manufacturing emphasizes efficiency without directly considering environmental concerns, a key goal of the circular economy. This research investigates if additive manufacturing and digital technologies (such as digital twins and product passports) offer potential approaches to support the synergies between lean manufacturing and circular economy initiatives. To this end, this article surveys how additive manufacturing and digital technologies support the core aspects of circular economy and lean manufacturing. Thereafter, the synergies between the core aspects of the two paradigms are analyzed with a focus on the application of digital technologies and additive manufacturing in supporting these synergies. Specifically, it is found that the integration of digital technologies with additive manufacturing enables real-time monitoring and predictive analytics. This integrated approach addresses the scalability and flexibility challenges of additive manufacturing implemented alone while enhancing waste reduction, resource optimization, and material life cycle transparency in lean manufacturing and circular economy applications. These findings provide stakeholders with valuable insights regarding simultaneously implementing lean manufacturing and circular economy principles – supporting financial benefits, reduced environmental impacts, and sustainable production growth. -Hassan, Chatterjee, Bushagour, Layton. (2025) “Potential for Digital Technologies and Additive Manufacturing to Support Lean Manufacturing and Circular Economy Synergies.” ASME 2025 International Design Engineering Technical Conferences and Computers & Information in Engineering Conference (IDETC-CIE). Anaheim, CA, USA.

June 26, 2025

Ph.D. student Hadear Hassan presented research on a dynamic model that uses bio-inspired design principles to evaluate manufacturing systems for sustainability and resilience, especially under disturbances, while linking system qualities to performance metrics like capital cost and demand met at the 2025 Manufacturing Science and Engineering Conference (MSEC), hosted by Clemson University in Greenville, SC. The paper was a collaboration with Amira Bushagour, Dr. Abheek Chatterjee, and Dr. Astrid Layton.

The paper presented is titled “Quantitatively Supporting System-Level Sustainability and Resilience in Manufacturing.”

Abstract: “Manufacturing is a key driver of both economic health and environmental burdens, reporting over 12.7 million workers in the U.S. and emitting 30% of greenhouse emissions. Manufacturing systems thus must be both sustainable and resilient to mitigate environmental degradation and maintain job security and operations in case of disturbances. Doing both in manufacturing, however, is non-trivial and quantitatively ambiguous. This work investigates a bio-inspired approach to quantitatively design for both. Twenty manufacturing floor plan architectures are evaluated using a bio-inspired system design approach and traditional manufacturing metrics. Ecological Network Analysis has been shown in prior work to offer system design guidance inspired by nature’s resilient and sustainable food webs. Traditional metrics such as capital cost, throughput, and capacity utilization correlate these ecological characteristics with manufacturing-specific goals for the first time. The architectures, in both their traditional and bio-inspired architectures, are tested under disturbance scenarios to determine if the bio-inspired designs offer superior performance from a manufacturing perspective. The evaluation highlights interdependencies between metrics that capture circular economy supporting efficient pathways and resilience supporting manufacturing convertibility. The results also form the beginnings of an assessment framework for the use of low data metrics in the early-stages of manufacturing systems design.” Hassan, H., A. Bushagour, A. Chatterjee, A. Layton. (2025) “Quantitatively Supporting System-Level Sustainability and Resilience in Manufacturing.” ASME Manufacturing Science and Engineering Conference (MSEC). Greenville, SC, USA.